α Flex 3 Layer IBC Blown Film Line

Versatility, Precision, and Consistent Output Quality

The α Flex 3 Layer IBC Blown Film Line is a high-performance co-extrusion blown film machine engineered for versatility, precision, and consistent output quality. Designed for manufacturers who demand maximum productivity without compromising on film quality, this three-layer IBC (Internal Bubble Cooling) line processes a wide range of polymers including LDPE, LLDPE, HDPE, mLLDPE and EVA delivering output rates of 375 to 700 Kg/Hr across a layflat range of 1200 to 2700 mm.

Built around an advanced IBC cooling system, the machine achieves superior bubble stability and uniform film thickness even at elevated output levels. Its compact, ergonomic design ensures straightforward operation, while the 30:1 L/D screw ratio promotes homogeneous melting and mixing of diverse polymer blends. Whether producing thin packaging films as fine as 20µ or robust industrial films up to 200µ, the α Flex adapts seamlessly to varying production demands.

The line is available in five configurable models to match different layflat width and output requirements, with customizable screw diameters. Its precision layer distribution ensures optimal structural integrity across all film types, making it a preferred choice for packaging converters, industrial film producers, and specialty film manufacturers worldwide.

FAQ's

Q: What is the production capacity of the α Flex 3 Layer IBC Blown Film Line?

The α Flex 3 Layer IBC Blown Film Line delivers an output range of 375 to 700 Kg/Hr, depending on the selected model and extruder configuration. The entry-level IBC 1900-65/75/65 model achieves 375–400 Kg/Hr, while the high-capacity IBC 2800-75/105/75 model reaches up to 700 Kg/Hr. Output is further influenced by the polymer type, film thickness, and layflat width selected during production.

Q: Which polymers and materials is this blown film line compatible with?

The machine is compatible with a wide range of thermoplastic polymers including LDPE (Low-Density Polyethylene), LLDPE (Linear Low-Density Polyethylene), HDPE (High-Density Polyethylene), mLLDPE (Metallocene LLDPE) and EVA (Ethylene Vinyl Acetate). This broad material compatibility makes it suitable for diverse packaging, industrial, and agricultural film applications.

Q: What film thickness and layflat width range can this machine produce?

The α Flex 3 Layer IBC Blown Film Line supports a thickness range of 20 to 200 microns (µ) and a layflat range of 1200 to 2700 mm, depending on the model selected. This wide processing window allows manufacturers to switch between ultra-thin packaging films and heavy-duty industrial films on the same production platform without significant reconfiguration.

Q: What maintenance practices are recommended to keep the machine running efficiently?

To ensure long-term performance, regular die head cleaning and periodic inspection of key components are essential. Scheduled lubrication, use of genuine spare parts, and timely technical support help maintain consistent machine performance and minimize downtime.

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Polymer	LDPE, LLDPE, HDPE, mLLDPE, EVA, PP
Thickness Range	20 – 200 µ
Layflat Range	1200 – 2700 mm
Output	375 – 700 Kg/Hr

Film Width :	Minimum mm inch Maximum mm inch
Thickness :	Minimum micron Maximum micron
Application:	LaminationShrink FilmFood PackagingStretch FilmLiquid PackagingCourier BagMilk FilmTarpaulin FilmWater Packaging FilmFood Packaging FilmAtta FilmConstruction FilmAgriculture FilmWater PackagingAgriculture FilmsConstruction FilmsT-shirt bags / Shopping bagsBottom sealing bagsIndustrial bagsGarbage bagsBag on rollsTable Covers / Sofra rolls(Sufra rolls)MattressShrink FilmsFlat film rollsTable Covers / Sofra rolls (Sufra rolls)Live seafood bagsFruits and vegetable bags (Supermarket bags)Garments / Shopping bagsLiquid Pack Others
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Type of Business:	Film/Bag ProducerRecycler (Post-industrial)Recycler (Post-consumer)FIBC ProducerOther

α Flex 3 Layer IBC Blown Film Line