β Flex 5 Layer IBC POD Blown Film Line
β Flex 5 Layer IBC POD Blown Film Line
The most important data at a glance
| Polymer | LDPE, LLDPE, HDPE, mLLDPE, EVA, PP |
| Thickness Range | 30 – 200 µ |
| Layflat Range | 1800 – 2700 mm |
| Output | 450 – 800 Kg/Hr |
Lamination Film
Shrink Hood Film
Stretch Hood
Courier Bag
LD-Shrink Film
Strech Film
Water Packaging Film
Milk Film
Food Packaging Film
Atta Film
Mulch Film
β Flex 5 Layer IBC POD Blown Film Line
High-Performance, Sustainable, and Premium Multi-Layer Film Production
The β Flex 5 Layer IBC POD Blown Film Line is a high-performance, fully automatic co-extrusion blown film system engineered for the production of premium Polyolefin Dedicated (POD) films. Designed to meet the growing market demand for sustainable, specialty flexible packaging, this advanced five-layer line delivers exceptional output of up to 851 kg/hr making it one of the highest-capacity POD film lines available for flexible packaging converters.
At the heart of this machine is a precision Internal Bubble Cooling (IBC) system, which ensures superior bubble stability, uniform gauge distribution, and optimum optical properties even during extended production runs. Advanced POD-IBC technology, combined with a rheologically optimized channel design, enables superior melt flow, minimal melt degradation, high output, and exceptional film thickness uniformity.
The five-layer co-extrusion architecture enables processors to achieve precise control over layer ratios, allowing them to produce thinner films with enhanced sealing performance, clarity, and mechanical strength while optimizing the use of different film grades. This makes the B-FLEX line ideal for producing milk packaging films, collation shrink films, lamination films, water pouches, oil packaging films, and general-purpose flexible packaging films.
The machine supports a wide layflat range from 1800 - 2700 mm and offers seamless operation across different film thicknesses from thin-gauge sustainable films to heavier industrial structures, all from the same platform. Its robust extruder design ensures homogeneous polymer melting and mixing, delivering consistent melt quality with minimal material waste.
Integrated automation features, including touch-screen controls, automatic thickness calibration, and auto layflat adjustment, make the line easy to operate while reducing human error and downtime. Compatible with a wide range of polyolefin resins including LDPE, LLDPE, mLLDPE, HDPE and EVA, the β Flex 5 Layer IBC POD line is built for versatility, efficiency, and long-term reliability in high-volume production environments.
β Flex 5 Layer IBC POD Blown Film Line
Perfect for you because
Simple in Design
Easy in Operation
Compact & Efficient
Salient Features :
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Versatile Co-extrusion Technology Flexibility regarding market requirements.
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Short change over times.
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Stable production independent from material.
Advantage Of Barrier Screw With Grooved Feed Section :
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Melting Uniformality.
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Good Pumping Capacity.
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Homogeneous Mixing even at Low Temperature.
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More throughout with Less Power Consumption.
CO-Extrusion Die Techology :
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Short change over time and optimal purging properties by short melt flow paths and low melt volume.
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Minimum degradation of the melt and hence minimum wastage during the machine start up process.
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Excellent profile tolerances through precise mechanical manufacturing.
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Highly flexible and independent of raw material classes.
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Even and precise temperature control.
Product Video :
β Flex 5 Layer IBC POD Blown Film Line
Technical Specification
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Model Name : BETAFLEX 5 Layer Co-Extrusion Blown Film Line |
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Material Used : LDPE, LLDPE, HDPE, mLLDPE, EVA, PP |
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Output Range : 800 Kg/Hr (Depends On Extruder's Size) |
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Film Layer : Five Layer (Internal Bubble Cooling System) |
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Screw Diameter : 55 / 65 / 75 / 90 /105 mm |
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Screw L/D : 30:1 |
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Layflat Range : 1800 - 2700 mm |
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Thickness Range : 30 – 200 µ |
β Flex 5 Layer IBC POD Blown Film Line
Select Your Model (Can select more than one model)
SE5HR 2200 POD FIVE LAYER
- Screw Diameter: 55 / 55 / 75 / 55 / 55 mm
- Layflat Range: 1450-2100 mm
- Max. Output: 450 Kg/Hr
- Optimum Layer Ratio: 1:1:3:1:1
SE5HR 2300 POD FIVE LAYER
- Screw Diameter: 55 / 65 / 75 / 65 / 55 mm
- Layflat Range: 1450-2200 mm
- Max. Output: 500 Kg/Hr
- Optimum Layer Ratio: 1 : 2 : 4 : 2 : 1
SE5HR 2600 POD FIVE LAYER
- Screw Diameter: 65 / 75 / 90 / 75 / 65 mm
- Layflat Range: 1800-2500 mm
- Max. Output: 700 Kg/Hr
- Optimum Layer Ratio: 1 : 2 : 4 : 2 : 1
SE5HR 2800 POD FIVE LAYER
- Screw Diameter: 65 / 75 / 105 / 75 / 65 mm
- Layflat Range: 2000-2700 mm
- Max. Output: 800 Kg/Hr
- Optimum Layer Ratio: 1 : 2 : 4 : 2 : 1
FAQ's
Q1. What is the production capacity of the β Flex 5 Layer IBC POD Blown Film Line?
The β Flex 5 Layer IBC POD Blown Film Line achieves a maximum output of up to 851 kg/hr, making it well-suited for high-volume flexible packaging production. Actual throughput may vary depending on resin type, film structure, and layflat width selected.
Q2. What materials and resins are compatible with this blown film line?
This line is dedicated to Polyolefin (POD) applications and is compatible with a broad range of resins including LDPE, LLDPE, mLLDPE, HDPE and EVA. It is optimized for non-barrier five-layer film structures and is not intended for barrier resins such as EVOH or PA.
Q3. What maintenance practices are recommended to keep the machine running at peak performance?
To maintain peak performance and long machine life, it is recommended to conduct regular purging and resin change protocols to prevent material degradation, periodically inspect and calibrate the IBC system sensors for consistent bubble stability, follow scheduled lubrication routines for all mechanical drive components, and arrange preventive maintenance visits with qualified service technicians to check screws, barrels, and heating elements for wear.
Q4. How does the IBC system improve film quality?
The precision IBC system provides effective internal cooling and bubble stabilization, helping maintain uniform gauge distribution and consistent optical properties during continuous production. Combined with the POD-IBC technology and rheologically optimized channel design, it supports stable melt processing and consistent film quality.
More shubham blown film lines
α Flex 3 Layer IBC Blown Film Line
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Mo. : +91 6357770050
E-mail : marcom@shubhamextrusion.com
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