3 Layer Fix Take Off Blown Film Line
3 Layer Fix Take Off Blown Film Line
The most important data at a glance
| Polymer | LDPE/ LLDPE/ HDPE/ mLLDPE/ EVA/ PP/ Recycle/ PCR/ CaCo3 |
| Thickness Range | 60 – 250 µ |
| Layflat Range | 1800 – 4000 mm |
| Output | 400 – 550 Kg/Hr |
Construction Film
Tarpaulin Film
Shrink Hood Film
FIBC Liner/Mattress Cover
Pondliners Film
Agriculture greenhouse Film
3 Layer Fix Take Off Blown Film Line
Consistency, Simplicity, and Reliable Performance in 3-Layer Film Production
The 3 Layer Fix Take Off Blown Film Line is a high-performance co-extrusion system engineered for manufacturers who demand consistent film quality, operational simplicity, and reliable output across a broad range of polymer materials. Part of the OBC (Outside Bubble Cooling) co-extrusion series, this three-layer blown film plant combines a compact, fixed take-off mechanical design with advanced melt processing technology to deliver superior optical and mechanical film properties. Compatible with LDPE, LLDPE, HDPE, mLLDPE, EVA, Recycled, PCR, and CaCo3-filled compounds , the machine is built to handle both conventional and sustainable raw materials making it a dependable choice for established film producers and manufacturers looking to scale up their production capabilities.
With a production output ranging from 400 to 550 Kg/Hr and screw configurations available at a 30:1 L/D ratio in diameters of 65, 75, 90, and 105 mm , this line ensures homogeneous mixing and melting of polymers for consistent melt quality across all three layers. The layflat range of 1800 to 4000 mm combined with a thickness capability of 40 to 250 microns allows producers to manufacture both medium-gauge and heavy-duty films from the same plant, maximising equipment utilization. Minimum gauge variation even at higher outputs, excellent bubble control across varying layflat sizes, and a precision-engineered spiral die with the lowest wetted surface area and 30–50% less melt volume further ensure uniform roll quality and superior optical properties across extended production runs.
Performance
With output capabilities of
400–550 Kg/Hr
,
screw diameters of
65, 75, 90, and 105 mm
,
and a
30:1 L/D ratio
,
the line is designed for stable melt processing and consistent three-layer film production.
Film Range
The line supports layflat widths from
1800–4000 mm
and film thicknesses from
60–250 microns
,
allowing manufacturers to produce medium- and heavy-gauge films on the same platform.
Melt & Bubble Control
A precision-engineered spiral die with a low wetted surface area and
30–50% lower melt volume
helps reduce melt residence time while supporting uniform film quality, bubble stability, and optical performance.
This blown film line serves a broad spectrum of industrial and agricultural applications . On the industrial side, it efficiently produces construction films, tarpaulin films, shrink hood films, and FIBC liners and mattress covers. For agricultural use, it supports pond liner films and agriculture greenhouse films, reflecting its cross-industry versatility and suitability for large-format, heavy-duty film production requirements .
FAQ's
Q1. What is the production output capacity of the 3 Layer Fix Take Off Blown Film Line?
The machine delivers an output range of 400 to 550 Kg/Hr depending on the selected model and extruder screw diameter configuration. The OBC SE3F 3000 and SE3F 3400 models achieve 400 to 450 Kg/Hr, while the top-end SE3F 4200-75/105/75 configuration reaches up to 550 Kg/Hr, making the line well-suited for medium to high-volume industrial and agricultural film production operations.
Q2. What polymers and materials are compatible with this blown film line?
The machine is compatible with a wide range of polymers including Low-Density Polyethylene (LDPE), Linear Low-Density Polyethylene (LLDPE), High-Density Polyethylene (HDPE), metallocene LLDPE (mLLDPE), Ethylene Vinyl Acetate (EVA), recycled post-industrial and post-consumer materials, PCR compounds, and CaCo3-filled formulations. This broad material compatibility allows manufacturers to work with both virgin and sustainable raw materials, supporting recycled and circular packaging initiatives.
Q3. Can the same machine produce both thinner and thicker films?
Yes. The 3 Layer Fix Take Off Blown Film Line is designed to produce films ranging from 40 to 250 microns in thickness from the same plant, with a layflat range of 1800 to 4000 mm. This flexibility allows producers to switch between different film gauges and widths without requiring separate equipment, maximising the return on a single machine investment across diverse product requirements.
Q4. What kind of after-sales support and maintenance services are available?
Comprehensive post-installation support is available including technical support with remote service capabilities, field service covering inspections, maintenance, repairs, modernisation, die head cleaning, and retrofitting, along with access to original spare parts. A dedicated training academy is also available to ensure operator competency and long-term machine performance.
3 Layer Fix Take Off Blown Film Line
Perfect for you because
Simple in Design
Easy in Operation
Compact & Efficient
Die Advantages
- The Lowest Wetted Surface Area compared to all dies in industry
- Shortest Flow Grooves
- 30% to 50% less melt volume
- Much faster heating & cooling
- Easy to assemble & disassemble
Advantages :
-
Minimum Gauge Variation Even At Higher Output.
-
Produce Thinner & Thicker Film From Same Blown Film Plant With Optimum Output.
-
Better Homogeneous Mixing And Melting Of Polymers.
-
Easy To Operate At Different Layflat Size & Very Good Bubble Control.
-
Avoid Degradation Of Melt & Get Best Optical Property Of Film In Long Run.
-
To Avoid Degradation Of Melt & Get Best Optical Property Of Film In Long Run.
-
Uniform Grain Structure Which Prevent Wraping Of Die Parts During Heating & Cooling.
Product Video :
3 Layer Fix Take Off Blown Film Line
Technical Specification
|
Model Name : OBC Type High Performance Three Layer Blown Film Plant |
|
Material Used : LDPE/ LLDPE/HDPE/ mLLDPE/ EVA/ PP/ Recycle/PCR/ CaCo3 |
|
Output Range : 400 - 550 Kg/Hr (Depends On Extruder’s Size) |
|
Screw Diameter : 65 / 75/ 90/ 105 mm (Customized) |
|
Screw L/D : 30:1 |
|
Layflat Range: 1800 - 4000 mm |
|
Thickness Range : 60 – 250 µ |
3 Layer Fix Take Off Blown Film Line
Select Your Model (Can select more than one model)
OBC SE3F 3000-65/90/65
- Screw Diameter: 65 / 90/ 65 mm
- Layflat Range: 1800-2800 mm
- Max. Output: 400-450 Kg/Hr
- Thickness Range: 60-250 µ
OBC SE3F 3400-65/90/65
- Screw Diameter: 65 / 90/ 65 mm
- Layflat Range: 2000-3200 mm
- Max. Output: 400-450 Kg/Hr
- Thickness Range: 60-250 µ
OBC SE3F 4200-75/105/75
- Screw Diameter: 75 / 105/ 75 mm
- Layflat Range: 3000-4000 mm
- Max. Output: 500-550 Kg/Hr
- Thickness Range: 60-250 µ
WE WILL GLADLY ADVISE YOU PERSONALLY
Looking for the right solution? We would be happy to advise you on which solutions best suit your needs. We are happy to help you make the right decision based on your individual requirements.
Mo. : +91 6357770050
E-mail : marcom@shubhamextrusion.com
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